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ORGANIZATION STRUCTURE PRODUCT CATALOGUE PROCESSING HACCP MANUAL

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HAZARD ANALYSIS WORKSHEET

Firm Name: Kanpa International Sales

Firm Address: D-3/D-4 Fish Harbour West Wharf Karachi, Pakistan

Production Description: Raw Frozen Cuttle Fish Fillets IQF/IWP

Method of storage: Frozen
Method of Distribution: Frozen Goods
Intended Use: Should be fully cooked before consumption

 

RECEIVING

 

BIOLOGICAL

 

YES

 

Pathogen growth

 

Time and temperature control

 

NO

 

 

CHEMICAL

 

YES

 

Lubricants from boats and fish harbour

 

Reject

 

NO

 

 

PHYSICAL

 

YES

 

Foreign material

 

Washing inspection

 

NO

 

INSPECTION

 

BIOLOGICAL

 

YES

 

Pathogen growth

 

Time and temperature control

 

NO

 

 

CHEMICAL

 

NO

 

  ----

 

          -------

 

 ---

 

 

PHYSICAL

 

YES

 

Foreign material

 

If any found removed

 

NO

 

 

 

WASHING &

CHILLING

 

BIOLOGICAL

 

YES

 

Pathogen growth due to water. Time and temperature abuse

 

Using safe water.

Monitoring low temperature

 

NO

 

 

CHEMICAL

 

NO

 

No chemical used

 

----

 

--

 

 

 

PHYSICAL

 

NO

 

Unlikely to occur

 

----

 

---

 

FILLET PROCESS

 

BIOLOGICAL

 

YES

 

Pathogen growth due to human contact, utensils

 

Using sanitized gloves, utensils, S.S.O.P

 

NO

 

 

CHEMICAL

 

NO

 

No chemical used

 

--

 

--

 

 

PHYSICAL

 

NO

 

Unlikely to occur

 

If occured removed

 

---


 Processing Steps

 Identify potential hazards introduced controlled or enhanced at this step

Are any potential food safety hazard significant (Yes/No)

 Justify your decision for Column 3

 What preventative measures can applied to prevent the significant hazards

 Is this step critical control point (Yes/No)

 

WASHING &

CHILLING

 

BIOLOGICAL

 

YES

 

Pathogen growth due to water. Time and temperature abuse

 

Using safe water.

Monitoring low temperature

 

NO

 

 

CHEMICAL

 

NO

 

No chemical used

 

----

 

--

 

 

 

PHYSICAL

 

NO

 

Unlikely to occur

 

----

 

---

 

SIZE GRADING

 

BIOLOGICAL

 

YES

 

Pathogen growth due to human contact, utensils

 

Using sanitized gloves, utensils, S.S.O.P

 

NO

 

 

CHEMICAL

 

NO

 

No chemical used

 

--

 

--

 

 

PHYSICAL

 

NO

 

--

 

 

---

 

---

 

INITIAL

PACKING

 

BIOLOGICAL

 

YES

 

Pathogen growth due to human contact, utensils

 

Using sanitized gloves, utensils.

(SSOP)

 

NO

 

 

CHEMICAL

 

NO

 

No chemical used

 

---

 

--

 

 

PHYSICAL

 

YES

 

Dust particle, flies, insects, etc.

 

Electric insects killers, fly proofing, pest control

(SSOP)

 

NO

 

FREEZING

 

BIOLOGICAL

 

YES

 

Time and temperature abuse

 

Monitoring and maintaining time and temperature

 

YES

 

 

CHEMICAL

 

YES

 

Leaking of amonia in contact freezer

 

Reject

 

NO

 

 

PHYSICAL

 

NO

 

Unlikely to occur

 

(SSOP)

 

--


 Processing Steps

 Identify potential hazards introduced controlled or enhanced at this step

Are any potential food safety hazard significant (Yes/No)

 Justify your decision for Column 3

 What preventative measures can applied to prevent the significant hazards

 Is this step critical control point (Yes/No)

 

FINAL

PACKING

 

BIOLOGICAL

 

YES

 

Time and temperature abuse

 

Monitoring and maintaining time and temperature

 

NO

 

 

CHEMICAL

 

NO

 

No chemical used

 

--

 

--

 

 

PHYSICAL

 

NO

 

Unlikely to occur

 

(SSOP)

 

NO

 

STORAGE

 

BIOLOGICAL

 

YES

 

Temperature abuse

 

Monitoring low temperature

 

NO

 

 

CHEMICAL

 

NO

 

No chemical used

 

--

 

--

 

 

PHYSICAL

 

NO

 

Unlikely to occur

 

--

 

--

 

SHIPPING

 

BIOLOGICAL

 

YES

 

Temperature abuse

 

Monitoring low temperature

 

NO

 

 

CHEMICAL

 

NO

 

No chemical used

 

--

 

--

 

 

PHYSICAL

 

NO

 

Unlikely to occur

 

--

 

--

 

 


 

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